Melamine Foam For New Energy Vehicles | Battery Insulation & Vibration Reduction By SINOYQX

Applications

MORE THAN 15 YEARS OF MELAMINE FOAM MANUFACTURING AND APPLICATIONS; THE CLIENTS ARE DISTRIBUTED IN 5 CONTINENTS.

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SINOYQX Melamine Foam for New Energy Vehicles

Advanced Solutions for Battery Safety, Cabin Comfort & Lightweight Efficiency

As the global shift toward electric vehicles (EVs, HEVs, PHEVs) accelerates, automakers are prioritizing thermal management, noise and vibration reduction, and material sustainability.
SINOYQX Melamine Foam offers a comprehensive range of solutions—featuring standard, hydrophobic, and recycled options—to meet these performance goals across:

🔋 Battery enclosures
🌀 Motor and inverter compartments
🚗 Cabin interiors and dashboards
🚛 Underbody and chassis structures

🔋 Battery Pack Insulation & Fire Protection

SINOYQX Melamine Foam is ideal for battery thermal shielding and fire safety, offering:

High flame resistance (UL 94 V-0, halogen-free)
Thermal stability: –196 °C to +240 °C
Low thermal conductivity: ~0.032 W/m·K
Lightweight structure: 4–12 kg/m³

🔹 Hydrophobic Melamine Foam Available
To prevent water absorption and corrosion in battery enclosures, thermal management modules, and humid environments, our hydrophobic melamine foam offers:

Water contact angle >130°
Long-term dimensional stability
Anti-fungal and mold resistance
Ideal for wet climate or outdoor-exposed EV platforms

🔊 Cabin Noise & Motor Frequency Suppression

EVs produce less engine noise but expose occupants to inverter hum, electronic buzz, and road vibration. Our solutions include:

Standard melamine foam: NRC ≥ 0.85, ideal for absorbing high-frequency noise
Hydrophobic variant: Used in HVAC ducts and climate control systems prone to moisture
Flexible form factors: Thermoformed panels, CNC-cut parts, laminated sheets

Used in dashboards, firewalls, roof linings, and motor bays to elevate cabin quietness and driving comfort.

🌀 Underbody and Chassis Acoustic & Thermal Control

Melamine foam improves chassis insulation by:

Reducing wheel well noise and vibration
Preventing thermal ingress in floor areas
Withstanding salt spray and moisture with hydrophobic versions
Offering optional aluminum foil or PET laminated layers

💥 Vibration Dampening with Recycled Melamine Foam (35 kg/m³)

Our recycled melamine foam, made from post-process foam scrap, is optimized for vibration isolation and environmental performance:

Higher density: 35 kg/m³
Elastic recovery and compression strength
Excellent for battery brackets, powertrain enclosures, and underseat modules
Sustainable and eco-compliant with REACH/RoHS

🔹 Ideal for OEMs seeking cost-effective, high-damping, and green-certified materials in mounting and suspension zones.

📐 Product Options & Processing

Product Type	Features & Applications
Standard Melamine Foam	Lightweight (4–12 kg/m³), fire-safe, thermal + acoustic performance
Hydrophobic Foam	Moisture-resistant, for battery enclosures and HVAC ducts
Recycled Foam (35 kg/m³)	High-density, vibration absorption, sustainable option
Processing	Sheet/roll/block, CNC cut, thermoformed, foil or fabric laminated

🏁 Key Technical Highlights

Property	Value / Specification
Flame Resistance	UL 94 V-0, EN 45545-2
Operating Temp Range	–196 °C to +240 °C
Sound Absorption (NRC)	≥ 0.85 (at 50 mm)
Thermal Conductivity	0.032 W/m·K
Density Options	4–12 kg/m³ (standard), 35 kg/m³ (recycled)
Hydrophobicity	>130° water contact angle (treated version)
VOC & Safety Compliance	REACH / RoHS / Non-toxic