SINOYQX Aerogel–Melamine Micro-Thermal Source Insulation|Power Industry Applications
Brand Positioning
SINOYQX Aerogel–Melamine Micro-Insulation Series
Focused on the global market for “small high-temperature heat source insulation,” providing ultra-lightweight, high-efficiency, and safe insulation solutions for power supplies, inverters, battery modules, and other devices.
- Industry Challenges
- High heat density in small power supplies: With increasing power density in electronic devices, small power supply modules generate concentrated heat, and traditional insulation materials are bulky and heavy, unsuitable for space-constrained applications.
- Insufficient high-temperature stability: Metal housings or conventional foam insulation can deform or age under high temperatures, compromising device safety.
- Conflict between cooling and insulation: Power supply designs must balance local insulation and overall heat dissipation; uneven material performance may create hotspots.
- Safety and environmental requirements: The power industry demands flame retardancy, low smoke, and low toxicity, which conventional insulation materials often fail to meet.
- SINOYQX Aerogel–Melamine Micro-Thermal Insulation Features
| Feature | Description |
| Ultra-lightweight | Density as low as 4–8 kg/m³, reducing weight for small modules and portable devices. |
| High thermal resistance | Thermal conductivity as low as 0.012 W/m·K for efficient local micro-thermal insulation. |
| High-temperature tolerance | Operating range -200℃~+240℃, suitable for high-power supplies and long-term operation. |
| Flame retardant & safe | UL94 V-0 rated, low smoke and low toxicity, compliant with environmental standards. |
| Customizable | Cut-to-size and shape for complex power supply structures, simplifying assembly. |
| Environmentally friendly | Made with formaldehyde-free melamine foam, compliant with RoHS/REACH regulations. |
- Typical Applications in Power Systems
- Switching Power Supply Modules
- Locally insulates high-heat components such as MOSFETs and IGBTs, preventing heat transfer to sensitive electronics.
- Power Inverters / Frequency Converters
- Provides insulation for photovoltaic inverters and industrial converters without compromising overall heat dissipation, avoiding hotspot failures.
- Battery Management Units (BMS) in Energy Storage Modules
- Maintains stable temperatures for dense BMS circuits, extending battery life and ensuring safe operation.
- Portable High-Power Devices
- For small UPS systems, mobile power stations, or portable medical power supplies, the lightweight material reduces total weight while providing effective insulation.
- Value Proposition
- Extend Device Lifetime: Protects critical components from high temperatures, reducing failure due to thermal aging.
- Improve Efficiency & Safety: Localized insulation reduces heat loss, improves overall energy efficiency, and ensures safety with flame-retardant materials.
- Save Space & Cost: Thin-wall, lightweight design suits compact layouts, reducing space and weight costs compared with conventional insulation materials.
- Customized Solutions: Provides cutting, compression, and composite solutions tailored to each power supply design for quick integration.
- Case Studies
- Photovoltaic Inverter Thermal Optimization
- Challenge: Standard inverter modules reached peak temperatures of 85℃ in summer, shortening component lifespan.
- Outcome: With SINOYQX aerogel-melamine insulation, critical component temperature dropped 15–20℃, device lifetime extended by 30%, and operation became more stable.
- Portable Medical Power Supply
- Lightweight material reduced overall weight by 25%, insulation eliminated hotspots, and devices passed UL/CE safety certifications.
- Contact Information
📧 Email: [email protected]
🌐 Website: www.sinoyqx.com
📞 Phone / WeChat: +86-13540702776
📍 Address: 29F-2908, Unit 3, Building 3, No.388 Huazhaobi Xishun Street, Jinniu District, Chengdu, Sichuan, China
- Compliance Note
- Technical and performance data are based on laboratory tests and customer application feedback, for reference only.
- Products comply with UL94 flame retardancy and RoHS/REACH environmental standards, but actual performance may vary depending on device design and environmental conditions.
- Thermal resistance and temperature control claims are based on standard test conditions; for detailed data, please contact SINOYQX technical support.